
Electric APUs for semi-trucks are a game-changer for the transportation industry. They improve safety by reducing the risk of fires and explosions associated with traditional diesel-powered APUs.
Electric APUs also provide a more comfortable driving experience, as they produce less noise and vibration than traditional APUs. This is especially important for drivers who spend long hours on the road.
One key benefit of electric APUs is their ability to provide power to essential systems, even when the main engine is turned off. This means drivers can stay comfortable and connected without wasting fuel or contributing to emissions.
By switching to electric APUs, fleets can also reduce their carbon footprint and contribute to a more sustainable future.
What Is an APU
An APU, or Auxiliary Power Unit, is a compact power generation system used in semi-trucks to provide electricity when the main engine is turned off.
APUs are designed to be compact and lightweight, making them ideal for use in semi-trucks where space is limited.
They typically consist of a small diesel engine, generator, and control system, which work together to produce electricity and heat.
APUs can provide power for essential systems in the truck, such as lighting, refrigeration, and communication equipment.
In the context of electric APUs for semi-trucks, they can also help to reduce fuel consumption and emissions by providing a more efficient source of power.
Electric APUs can be powered by a battery pack or a small electric motor, and they offer a cleaner and quieter alternative to traditional diesel APUs.
By using an electric APU, semi-truck drivers can enjoy improved performance and reduced operating costs.
Notable Advantages of an APU
Fuel savings are a significant advantage of an electric APU, allowing you to conserve a considerable amount of fuel by reducing the need to run the engine continuously for auxiliary power.
Electric APUs produce significantly lower emissions, making them a more sustainable transportation option that aligns with global efforts to reduce carbon footprints.
A climate-controlled cab environment is crucial for long-haul drivers, and electric APUs make it possible even when the engine is off, providing a comfortable ride.
Traditional engine-powered APUs are noisy, but electric APUs operate much more quietly, reducing noise pollution and creating a more peaceful environment for both the driver and those nearby.
With an electric APU, you can enjoy reliable power, unparalleled comfort, and increased efficiency, making it the ultimate solution for long-haul journeys.
The ROYPOW all-electric APU unit for truck systems reduces fuel consumption, extends engine service life, lowers maintenance costs, and enhances driver comfort, promoting environmental sustainability.
By minimizing the need to run the main engine, an electric APU provides an independent power source, bringing a multitude of benefits, including fuel savings, reduced emissions, and enhanced driver comfort.
Technical Details
The electric auxiliary power unit (Apu) for semi-trucks is a compact and lightweight system that can be installed in the truck's sleeper berth.
It has a power output of up to 3.5 kW and can provide power for up to 8 hours on a single charge.
The Apu's compact design allows it to fit in tight spaces, making it ideal for installation in semi-trucks.
The system is powered by a lithium-ion battery and can be charged through the truck's alternator or an external power source.
How Does ROYPOW Work?
ROYPOW's all-electric APU unit for truck systems is a game-changer for truckers.
The system captures energy from the truck alternator or solar panel and stores it in lithium batteries. This energy can then be used to power essential appliances like air conditioners, TVs, fridges, and microwaves.
The 48 V APU unit can be connected to multiple charging sources, including shore power, to guarantee uninterrupted power. Shore power can charge the lithium-ion battery and starter battery in a short time when the truck is parked at a travel stop.

The 48 V intelligent alternator charges the battery pack in approximately 2 hours when the truck is on the road. This feature ensures that the truck has a reliable power source even when it's in motion.
Solar power can also charge the LiFePO4 battery and starter battery when the truck is parked for extended periods. This feature prevents restart issues and keeps the truck running smoothly.
Battery Life & Charging
Battery life and charging capabilities are crucial for electric APUs to provide reliable power to truck systems.
A well-designed APU can provide power for 8-10 hours, sufficient for overnight rest periods or during loading and unloading operations. The ROYPOW all-electric APU unit, for example, boasts a 48 V battery system with over 10 kWh capacity, ensuring uninterrupted power and a runtime of over 14 hours on a full charge.
The battery system is engineered for quick charging, reducing downtime when refueling isn’t an option. CTECHI’s electric APU, designed with longevity in mind, ensures extended operation times, allowing truckers to power their HVAC systems, electronics, and appliances without interruption.

Solar power can also be used to charge the battery, with ROYPOW 100W solar panels providing reliable power on the move. These panels are flexible, foldable, and under 2 kg, making them easy to install on irregular surfaces.
The intelligent 48 V DC alternator of ROYPOW’s electric APU unit boasts an energy conversion efficiency exceeding 82%. This ensures reliable, consistent performance and supports stable and continuous 5 kW power generation.
Installation and Maintenance
Electric APUs require regular maintenance to ensure optimal performance, which includes checking battery health, ensuring connections are secure, and updating software if applicable.
They generally require less maintenance compared to traditional engine-powered APUs. The advanced monitoring systems in some electric APUs provide real-time diagnostics, allowing for proactive maintenance and performance tracking.
Retrofitting an Electric APU to an existing truck is possible, but it's essential to consult with the APU manufacturer to ensure compatibility and proper installation.
Higher Reliability, Lower Maintenance
Electric APUs are a game-changer when it comes to reliability and maintenance. They have fewer mechanical components, which means lower maintenance demands and a reduced chance of mechanical failures.
Regular maintenance is still necessary for electric APUs, but it's generally less frequent than for traditional engine-powered APUs. This includes checking battery health, ensuring connections are secure, and updating software if applicable.
Diesel APUs, on the other hand, require regular maintenance due to the wear and tear on engine parts. This includes filters, belts, and oil changes that add to operational downtime and costs.
The advanced monitoring systems in electric APUs provide real-time diagnostics, allowing for proactive maintenance and performance tracking. This further improves reliability and ensures that the truck stays on the road for longer periods with minimal service interruptions.
Can Trucks Be Retrofitted?
Yes, many Electric APUs can be retrofitted to existing trucks, involving the installation of the battery pack, electric motor, and necessary wiring.

It's advisable to consult with the APU manufacturer to ensure compatibility and proper installation.
Retrofitting an APU can be a cost-effective way to upgrade an existing vehicle, but it requires careful planning and execution.
Many manufacturers design their APUs to be easily integrated into existing systems, making the process smoother and more efficient.
Proper installation is crucial to ensure the APU functions as intended and to prevent any potential damage to the vehicle.
Installed in Mexico
In Mexico, a notable installation case is in Tlalnepantla, state of Mexico. Corunclima full DC12V electric truck air conditioner K20BS2 units are installed on Transcasa truck fleets.
Transcasa is an international ground transportation leader serving clients in various industries worldwide. They began operating in 1991 and quickly became the regional leader in national transportation services and cross-border transport between Mexico and the United States.
The installation of electric apus for semi-trucks in Mexico is a significant development. This effort aims to reduce environmental impact and improve efficiency in the transportation sector.
Transcasa's fleet is now equipped with advanced electric air conditioning systems, enhancing driver comfort and reducing fuel consumption.
Environmental Impact

The environmental impact of traditional diesel-powered auxiliary power units (APUs) is a significant concern. Diesel APUs release harmful pollutants such as nitrogen oxides (NOx) and particulate matter.
These pollutants contribute to air pollution and global warming. In fact, diesel APUs are a major contributor to greenhouse gas emissions.
Regions are implementing tighter anti-idling regulations to reduce pollution. Trucking companies are being forced to seek alternatives to diesel-powered APUs.
CTECHI's electric APUs are a game-changer in this area, producing no exhaust fumes. This makes them an attractive option for companies looking to meet strict emission standards.
CTECHI's electric units are powered by rechargeable batteries, which is a key factor in their zero-emission technology. This approach exceeds regulatory demands and helps create a cleaner environment.
Improved Driver Safety and Comfort
Electric APUs are a game-changer for driver safety and comfort. They provide uninterrupted power for essential truck systems, even when the main engine is turned off, ensuring optimal cabin temperatures during rest breaks.
CTECHI's electric APU is a great example of this, enhancing driver safety by providing power for HVAC systems in extreme weather. This quiet operation ensures that drivers get a restful sleep without being disturbed by engine noise.
The APU's robust safety system prevents overheating and ensures stable power output, minimizing any potential risks to the driver or vehicle. This is a top priority for Carrier Transicold's ComfortPro electric APU, which prioritizes driver comfort and guaranteed starts when it's time to drive.
The ComfortPro APU cools truck cabs and sleepers using energy supplied by four Group 31 AGM batteries, which helps preserve the life of the truck battery. It provides 7,500 BTU/hr for up to 11 hours, depending on ambient temperatures, power consumption, solar loading, and cab insulation.
CTECHI's APU also features a lithium polymer battery, which is a more efficient option compared to other battery types. This is because lithium batteries offer seamless integration with various air conditioning options, resulting in significantly improved performance.
Semi Truck Engine and Performance
Semi trucks are massive vehicles that require powerful engines to move their heavy loads. The average semi truck engine produces between 400-600 horsepower.
The most common type of engine used in semi trucks is the diesel engine. Diesel engines are preferred for their fuel efficiency and reliability.
A typical semi truck engine weighs around 2,000-3,000 pounds. This weight is due to the engine's complex design and the materials used to construct it.
Semi trucks can reach speeds of up to 65 miles per hour on the highway. However, their top speed is often limited to 60 miles per hour due to safety regulations.
The average fuel consumption of a semi truck is around 6-8 miles per gallon. This can vary depending on the terrain, load, and driving conditions.
Semi trucks have a maximum towing capacity of around 80,000 pounds. This is due to the engine's power and the truck's suspension system.
Frequently Asked Questions
How much does an electric APU cost for a semi-truck?
An electric APU for a semi-truck costs between $8,500 to $12,500, but its value lies in the fuel savings it provides.
How does an electric APU work on a semi-truck?
An electric APU on a semi-truck uses a bank of batteries charged while the truck is running to supply energy. This quiet and emission-free system provides power when the engine is off
How long does a battery APU last?
A lithium APU battery can last for the entire 8-10 hour break period. This extended battery life enables significant fuel savings for fleets.
Sources
- https://www.truckinginfo.com/10221326/beat-the-heat-apu-technology-goes-mainstream
- https://www.bonnenbatteries.com/pioneering-the-future-bonnens-electric-apu-systems-for-semi-trucks/
- https://www.roypow.com/blog/everything-you-need-to-know-about-roypow-48-v-all-electric-apu-system/
- https://www.ctechigroup.com/ctechi-electric-truck-apus-revolutionizing-trucking-with-sustainable-auxiliary-power.html
- https://www.corunclima.com/project/electric-apu-for-semi-trucks-installed-in-mexico.html
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